Best Audi Tt Diy B5 A4 (Pre-99.5): Bpv / Dv Install

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Title : Best Audi Tt Diy B5 A4 (Pre-99.5): Bpv / Dv Install
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Best Audi Tt Diy B5 A4 (Pre-99.5): Bpv / Dv Install

HOW TO : alter a BPV on a 1997 - amongst pics.

I changed my BPV / DV (bypass valve / diverter valve) today (710N), hence I snapped or hence pics too idea I'd postal service inwards representative anyone was interested.

I accept a 1997, hence the BPV is NOT inwards the same spot every bit virtually A4s. It's located higher up, too you lot actually can't larn to it from below. So, at that topographic point is no ask to jack upwards the automobile for this.

Tools needed:
1. Flathead too Phillips screwdriver.
2. Size xxx Torx socket attachment (for the headlight removal).
3. Small Hands.

Optional:
- Extra Vacuum hose. Size 3.5mm or 5/32".
- Little clamps for vac hose that you lot supplant (can larn at www.ecstuning.com). Or only purpose nada ties.


STEP 1: Remove airbox embrace pieces.

Just popular off the plastic covers over the air box (you DO NOT accept to take away the airbox, only the covers). The embrace pops off, too the flex snorkel too. The lilliputian snorkel slice inwards the forepart has 2 screws belongings it in.


STEP 2: Remove Headlight.

There's 3 torx screws belongings inwards the headlight. First popular out the sidemarker (this if for those amongst 2-piece). Then you'll encounter the side screw. The other 2 are correct on altitude of the headlight.

 hence the BPV is NOT inwards the same spot every bit virtually Influenza A virus subtype H5N1 Best Audi TT DIY   B5 A4 (Pre-99.5): BPV / DV Install

You tin give notice too hence line out the light, too tin give notice easily popular off the wiring connexion (just force the lilliputian silvery clip down, too the plug comes out) too hence you lot tin give notice completely take away the headlight housing.

Here's what you lot encounter when you lot await in:

 hence the BPV is NOT inwards the same spot every bit virtually Influenza A virus subtype H5N1 Best Audi TT DIY   B5 A4 (Pre-99.5): BPV / DV Install

STEP 3: Loosen clamps to deed the hose from the air box out of the way.

 hence the BPV is NOT inwards the same spot every bit virtually Influenza A virus subtype H5N1 Best Audi TT DIY   B5 A4 (Pre-99.5): BPV / DV Install

Just loosen the 2 clamps (number 1 too 2 inwards the pic) plenty to you lot tin give notice deed that big flex hose plenty to larn improve access to the BPV clamps. Number 3 is optional if you lot mean value it volition give you lot improve access. That is the connexion to the N75 valve. There's a silvery clip you lot tin give notice force inwards too popular off that connector. Just live careful amongst it.

Here's the hoses removed:

 hence the BPV is NOT inwards the same spot every bit virtually Influenza A virus subtype H5N1 Best Audi TT DIY   B5 A4 (Pre-99.5): BPV / DV Install


STEP 4: Get to the BPV!

Now when you lot jibe that big hose out of the way, you lot should able to larn a decent sentiment of the BPV (which is behind the fan).

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There's 2 flathead screw clamps belongings the BPV on to each hose attached to it. One of them you lot cannot larn to yet. The outset is a chip tricky. I lay i arm inwards through the headlight hole to jibe the BPV too clamp at an angle where I could larn the screwdriver on it from above. It's a chip frustrating but really do-able. After you lot loosen it enough, line that halt of the BPV out of that hose. The other halt (towards the IC piping) of the BPV is nevertheless attached. You should similar a shot live able to weasel your fashion over to that clamp to loosen.

Now the BPV is basically free. The entirely matter nevertheless attached should live the vacuum hose going to the manifold.

 hence the BPV is NOT inwards the same spot every bit virtually Influenza A virus subtype H5N1 Best Audi TT DIY   B5 A4 (Pre-99.5): BPV / DV Install

Remove that vac hose. If the hose is old/brittle too hence you lot should supplant it now. The hose size is 5/32 inches (available at Autozone), it's also the same every bit the 3.5mm ID hose.

Now claw upwards your novel BPV to the vac hose, too lay it all dorsum together too cheque for leaks via your boost gauge. If you lot don't accept a boost gauge, halt modding your automobile too larn i earlier you lot bother modding!

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