Best Audi Tt Diy Alternator Replacement (Tt)

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Title : Best Audi Tt Diy Alternator Replacement (Tt)
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Best Audi Tt Diy Alternator Replacement (Tt)

Plan on nearly 2 hours if yous are mechanically experienced, or at to the lowest degree 3-4 hours if yous tend to driblet tools too parts, can't yell upwardly where yous put downwards your tools, similar to accept pictures too thus yous tin figure out how everything goes dorsum together, larn hungry, etc. etc.

Two preliminary (optional) steps:

1. Jack upwardly the machine too take the belly pan. Completely optional, but preserve yourself the problem too expletives when yous driblet materials downwards through the motor.

2. Unhook the battery cable. Also optional, but in all probability a proficient persuasion since yous are working amongst a component of the electrical system. I didn't create this, but my battery was dead afterward driving the machine domicile 35 miles amongst a non-functional alternator. (So dead the window couldn't curlicue itself upwardly afterward opening too closing the door.)

Now downwards to business. Remove the plastic cut on the rider side.



Now take the manifold trim.



Take out this dark plastic canister thingy.







Remove these clamps too motility the hoses out of the way.





Unbolt this metallic plate - 2 v mm allen bolts. Be careful when yous motility it, since in that location are hoses connected to it underneath. Doesn't bespeak to live completely removed, but unloose too thus it tin live moved around. You'll desire to disconnect the hose on the left side (passenger side) of the plate.



Using a fifteen mm opened upwardly terminate wrench, push clitoris the belt tensioner toward yous to slacken the belt. (Can't genuinely country inwards this picture, but that's what I'm doing hither - wrench is inwards my hand.)



If yous push clitoris the tensioner far plenty toward you, in that location are 2 holes that describe upwardly too allow yous slide something through to concur it inwards place. (You genuinely get got to larn it this far to larn the pinnacle alternator bolt out.) I used a nail.



Now take the belt. But before yous do, somehow grade it too thus yous know which direction it was going. It needs to become dorsum on the same agency it came off (according the Bentley manual). I used a slice of duct tape.



Remove the pinnacle alternator bolt. thirteen mm.



Remove the bottom bolt. thirteen mm again. I used a u-joint on an extension.



Remove the wires. One is a socket that unclips, the other is bolted on (I mean value a thirteen mm, can't remember) covered amongst a plastic nut embrace (that pulls off). That same wire is also held on past times a clamp at the bottom of the alternator (8 mm nut). That clamp is easier to larn to ane time the alternator is unloose from the bracket.



Now for the tough part. There are bushings that concur the alternator to its bracket - tightly. It won't budge. First affair to create is spray but about penetrant (PB Blaster is what I used) on the bracket where the alternator attaches. Let it soak; spray but about to a greater extent than if yous want. Then create whatever yous tin to larn it to move. I whacked it amongst a fight of woods too hammer. Be careful doing this - assay non to residuum the block of woods on the splines, since they volition interruption off! (I genuinely didn't tending too thus much, since the alternator was dead anyway.)



Eventually, it volition outset budging, a footling at a time. You but get got to larn it past times its bushings too it volition gratis up. Now take the wire clamp from the bottom of the alternator. Then piece of occupation the alternator upwardly out of the engine bay, towards the rider side, clearing all the hoses. (It won't agree upwardly through the manifold side).

On the replacement, yous get got to border the bushings out a footling to give clearance to larn it into the bracket. I shot them amongst penetrant, inserted ane of the bolts, threaded a few turns, too rapped on it amongst a hammer until it moved a bit. You exclusively bespeak a millimeter or 2 of clearance, too thus don't become crazy amongst the hammer.



Work it dorsum into the engine bay the same agency the master came out. Before yous bolt it dorsum into the bracket, attach the wires too the cable clamp to the bottom amongst the eight mm nut.



Don't forget the plastic nut cover.



Now outset reattaching everything. Put the belt dorsum on (noting the direction yous marked earlier), take the boom from the tensioner, claw all your hoses dorsum up, reinstall the canister, supervene upon your covers, too outset it (or, inwards my case, saltation start). That's it.

I picked upwardly a salvaged alternator on eBay from a '00 parts machine for $85. My machine has over 132,000 miles on it too thus I didn't experience similar investing $250 addition the marrow for a rebuilt model. But too thus far, it's running great! Here's the voltage display on the Passport 8500 a infinitesimal or 2 afterward starting - charging away. It eventually settled downwards to nearly 12.8-13.0 V (with the lights on -- footling higher amongst them off).


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