Best Audi Tt Diy Principal Cylinder Replacement As Well As Clutch Hydraulics

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Title : Best Audi Tt Diy Principal Cylinder Replacement As Well As Clutch Hydraulics
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Best Audi Tt Diy Principal Cylinder Replacement As Well As Clutch Hydraulics

This article applies to: 2001 TT CQ

Brake fluid is supplied to the main past times a hose from the brake reservoir, which the clutch as well as rakes share. When y'all press on the clutch pedal, the main cylinder forces simply about of this fluid out the move out port, through a condom hose most two feet long, ( past times way of an aluminum "frequency modulator" -to cut vibration, I assume) to the slave cylinder. The slave is located within the clutch housing. And that forces out the throwout bearing, which is utilization of the slave cylinder (a real odd arrangement) that truly presses on multiple steel fingers, which motility the clutch force per unit of measurement area plate off the clutch disc. This disconnects engine from transmission thus y'all tin shift quietly.

Usual cars get got a saltation inwards the main cylinder, thus no affair what happens at the clutch as well as slave cylinder, the pedal comes dorsum up. Then, a pedal-on-the-floor-defect ordinarily agency main cylinder failure. In contrast, where pedal feels fine but doesn't operate the clutch ordinarily signals a slave cylinder failure. Of course, leaking fluid either house is almost a guarantee that's where the failure is.

TT main cylinders notwithstanding produce non get got a spring, (also real unusual), except for the over middle saltation pressing on the clutch pedal. So, the exclusively strength pushing the pedal dorsum upwards is the force per unit of measurement area plate itself, pressing on the slave cylinder, pushing the fluid dorsum upstream to the master.

So if a TT clutch pedal goes to the floor, y'all cannot enjoin where the defect. This is a problem.

This is the clutch main cylinder.



Removal of clutch master: ( which is much easier than slave, but silent a tight access job) commencement conclusion is, produce y'all disassemble the pedal from cylinder as well as saltation piece it is all inwards the car, or, produce y'all take away whole pedal/cylinder. assembly as well as produce operate on your bench?

To take away the whole assembly (pedal, main cylinder, overcenter saltation as well as black-sheet metallic box-like support, most three inches X two inches past times 8 inches long): y'all must take away three 13mm bolts that concur it to firewall.(clutch main cylinder is within the car, non inwards hood area, also unusual) . But the topmost bolt is quite inaccessible, thus I chose to disassemble inwards place.

These pix are afterwards it was all out.( Later on):



This is firewall from within car, looking forward; keyhole opening is for master, run into the three bolts:



Notes on Disassembly inwards place:

To take away Overcenter spring: Bentley suggests a exceptional tool (they brand exceptional tools for everything, for no expert reason, inwards my opinion.) This isn't needed at all; y'all tin take away overcenter saltation alongside blunt musical instrument past times hand, piece it's silent inwards place. Just concur clutch pedal upwards inwards the air as well as press on it.



Removal of shaft of main cylinder from pedal: Bentley also suggests simply about other featherbrained exceptional tool. But at that topographic point is simply a white plastic c-clip type of device, ( visible on two pix above) as well as y'all tin press inwards each of the two legs of it, as well as and then simply force shaft off pedal alongside your hands.

Easiest to take away the furnish hose from the brake reservoir, leave of absence it attached to Master cylinder, as well as accept it out along w the main cylinder. That's easier access than trying to take away this curt hose from the main itself piece inwards place.

The main volition non come upwards out of the auto until y'all take away the circular, most 1in diameter, white, "over middle saltation support" that is upwards against the firewall. It simply twists out easily, xc marking rotation, ane time the overcenter saltation is out. You cannot take away cylinder without doing this first.

This is regard piece lying on floor, afterwards overcenter saltation is out. Looking upward. Sorry for misfortunate character pix.



To take away the pedal back upwards box, y'all volition take away the clutch terminate of this back upwards connector, Ok to leave of absence other side attached to interruption pedal:



Also, volition demand to take away tiny metallic saltation clip that attaches the move out port of the main to the aluminum "frequency modulator”. The saltation clip volition wing off to parts unknown when y'all produce loose it. Be warned. If y'all don't get got the modulator, as well as then its same spring, but to a hose.



If y'all recall this movie is difficult to read, endeavour getting your manus inwards there! That’s why I suggested leaving the furnish hose on the main piece removing it.

Another view, closer upwards than above, within hood, looking downward at saltation clip at move out port of
main cylinder:



Then, main cylinder wiggles out. You demand to lower the nurture most terminate of cylinder, as well as heighten the front end end, to instruct the move out hose to clear the firewall (the move out port protrudes forward, thru the firewall, as well as and then heads downward at a xc deg angle).

To reassemble, I decided to produce it on a bench, as well as to reinstall equally ane piece. The fob was the uppermost bolt. Influenza A virus subtype H5N1 real very long extension alongside 1/4 inwards crusade 13mm socket did the job.

Bleeding: y'all get got at ane time introduced air into the system, thus y'all must pressurize the brake reservoir, as well as then opened upwards the bleed screw located at slave cylinder. Put hose over the bleed screw, thus y'all don’t squirt fluid everywhere. I tried vacuum suction to bleed, but it didn't work. It's a 3way horizontal connector: transcend opening has the bleed screw, ane opening gets the hose from main as well as frequency modulator, other terminate gets utilization of the actual slave cylinder. The slave is gear upwards thus that gravity volition instruct the air to escape, thus y'all don't truly bleed the slave itself. Pic is of novel ane (mine leaked badly at connecter to slave), w caps on each opening.



My main looked perfect, thus unfortunately, on to the slave cylinder, which agency take away trans- quite a demanding job. That's the side past times side write-up!


Thus the article Best Audi Tt Diy Principal Cylinder Replacement As Well As Clutch Hydraulics

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